Boosting Efficiency with MVR Technology – Sustainable Solutions by TLT-Turbo
The Next Generation in Mechanical Vapor Recompression
Discover how TLT-Turbo’s mechanical vapor recompression (MVR) technology is transforming industrial processes. Our high-performance fans enable significant energy savings and enhance efficiency across various industries. With cutting-edge engineering and innovative technology, our MVR systems provide sustainable and cost-effective solutions for applications in food production or chemical processing, and more. Experience the future of vapor compression – powerful, reliable, and environmentally friendly!
MVR Technology Explained – The Principle of Mechanical Vapor Recompression
This animated video provides a clear and concise explanation of the MVR process. Learn how heat energy is efficiently recovered by compressing and reusing steam, significantly reducing energy consumption. MVR technology is widely used across industries playing a key role in enhancing efficiency and conserving resources. Discover the innovation behind this sustainable solution!
Advanced Ceramic Hybrid Bearings for Maximum Reliability
Our MVR fans are equipped with durable ceramic hybrid bearings that combine steel rings with ceramic rollers to provide numerous benefits: reduced maintenance, extended service life and excellent efficiency. These ceramic hybrid bearings are lubricated for life and provide up to 10 years of maintenance-free operation. Since no oil supply unit is required, there is no risk of oil contamination in hygienic applications. In addition, our fans are equipped with an external relubrication option, which further extends service life and simplifies maintenance.
Advantages of TLT Turbo Fans for Mechanical Vapor Recompression
- Versatile product range: A wide selection of fans designed to meet specific performance requirements.
- Energy efficient components: Equipped with high efficiency motors and inverters.
- Durable hybrid bearings: Ceramic hybrid bearings for long life and minimal maintenance costs.
- Flexible solutions: Customizable designs to meet individual customer needs.
Now Available: The TLT-Turbo High-Flow MVR Series
Our latest highlight - the High-Flow MVR - is now available with improved performance features:
- Three newly designed impeller series - with efficiencies above 85%.
- Pressure-optimized versions - adapted impellers for individual operating requirements.
Offering outstanding efficiency and flexibility, the High-Flow MVR Series sets a new standard in mechanical vapor recompression.
Explore the key performance indicators in the accompanying chart and discover how our High-Flow MVR fans can optimize your processes
Wide Range of Applications to Meet the Challenges of Modern Industry
TLT-Turbo's MVR fans are versatile and meet the needs of a wide range of industries, from chemical and pharmaceutical to waste water treatment, natural products manufacturing, and food and beverage. Our fans can achieve significant temperature increases and can be connected in series to achieve even greater temperature increases.
Comprehensive Customer Support at All Stages of the Project
At TLT-Turbo, we support you in every phase of your ventilation system's life cycle. From planning and design to production, installation supervision and commissioning, we ensure that the final system meets your exact requirements and complies with all safety standards. After installation, we also offer services to optimize and modernize existing systems.
High Pressure Fan for Mechanical Vapor Recompression (technical details)
Housing
- Simple handling and easy maintenance is a matter of course for us
- Perfectly matched to the impeller to achieve the best efficiencies
- Available in Stainless Steel and Duplex Stainless Steel
Water Injection Nozzle
- Cools the superheated steam down to saturated steam temperature
- Cleans the impeller and prevents caking
Impeller
- Adapted to your requirements with the highest technology standards
- Available in duplex as well as super duplex stainless steel and in titanium
Diffuser
- Acts as a transition piece and increases the static pressure
Automatic Level Switch
Indicates when the housing fills with water, which can be pumped out via the condensate drain.
Shaft Seal
- Can be used in both high pressure and vacuum
- Different sealing media can be used
- Adjustable to your application
- Spare parts available worldwide
Sensor System
- The sensor system is completely assembled and ready for use upon delivery
- All signals lead to the distribution box and can be tapped there
- If you have any special requirements, please feel free contact us
Coupling
Maintenance-free and optimally designe d for the application
Motor
- Is optionally included in the scope of delivery (optionally incl. frequency converter)
- We work closely with our suppliers and find the right product for you
Base Frame
- Can be mounted directly on the foundation. Thus, the installation is simple and trouble-free
- Optimally matched to the product to achieve smooth handling with the best vibration characteristics
1. Housing
- Simple handling and easy maintenance is a matter of course for us
- Perfectly matched to the impeller to achieve the best efficiencies
- Available in Stainless Steel and Duplex Stainless Steel
2. Water Injection Nozzle
- Cools the superheated steam down to saturated steam temperature
- Cleans the impeller and prevents caking
3. Impeller
- Adapted to your requirements with the highest technology standards
- Available in duplex as well as super duplex stainless steel and in titanium
4. Diffuser
- Acts as a transition piece and increases the static pressure
5. Automatic Level Switch
Indicates when the housing fills with water, which can be pumped out via the condensate drain.
6. Shaft Seal
- Can be used in both high pressure and vacuum
- Different sealing media can be used
- Adjustable to your application
- Spare parts available worldwide
7. Sensor System
- The sensor system is completely assembled and ready for use upon delivery
- All signals lead to the distribution box and can be tapped there
- If you have any special requirements, please feel free contact us
8. Coupling
Maintenance-free and optimally designe d for the application
9. Motor
- Is optionally included in the scope of delivery (optionally incl. frequency converter)
- We work closely with our suppliers and find the right product for you
10. Base Frame
- Can be mounted directly on the foundation. Thus, the installation is simple and trouble-free
- Optimally matched to the product to achieve smooth handling with the best vibration characteristics